
Problem Manifestation: Residual material in the mixer chamber wall, shaft ends, and discharge port accounts for 3%-5% of the total batch. This not only causes raw material waste but also leads to batch cross-contamination in industries such as food and pharmaceuticals. Cleaning requires disassembly and flushing, taking 2-4 hours per batch.
Cause Analysis: In traditional horizontal mixers, the mixing shaft is fixed. Corners of the chamber and gaps in the shaft sleeve easily become accumulation dead zones. The discharge structure is often poorly designed, causing material to get stuck at the outlet.
Solutions Offered by the Pull-Out Paddle Mixer:
Pull-Out Discharge + Removable Mixing Shaft: Adopts an open-door discharge structure. Material is completely unloaded by gravity, achieving a residual rate of ≤0.1%. The mixing shaft can be completely removed from the chamber along with the gearbox, allowing direct manual cleaning with no blind spots.
Smooth Chamber Wall and Easy-to-Dismantle Design: The inner wall is polished to reduce material adhesion. Seals are made of food-grade materials and support rapid disassembly for cleaning, complying with GMP standards. Cleaning time is reduced to within 30 minutes.
Residue-Free Mixing Process: After mixing, the pull-out discharge door fully opens. Combined with a scraping function at the paddle tips, it thoroughly removes material adhered to the chamber wall, avoiding cross-contamination risks.
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